Printed circuit board (PCB) assembly is the process of soldering electronic components onto bare boards. Electronic components installed on the bare board can be through-hole and/or surface mount (SMT). If the assembly has both, it is sometimes referred to as a high mix printed circuit board. PCB assembly is one segment of the electronic manufacturing process. Other segments can include cable/wire harness, mechanical/box builds, programming, and functional testing.
The term prototype PCB Assembly refers to a fast prototype PCBA used to test the function of new electronic designs.
The prototype PCB assembly section of our manufacturing facility has a unique layout that allows for flexible use of both automated and manual parts-loading stations. Our engineers is qualified and experienced in producing surface-mount (SMT), through-hole (THT) and mixed-technology components and fine-pitch parts and ball grid arrays (BGAs) for high-density FR-4 PCBs .
FACTORY CAPABILITIES | |||
No. | Items | 2019 | 2020 |
1 | HDI Capabilities | HDI ELIC (4+2+4) | HDI ELIC(5+2+5) |
2 | Max layer count | 32L | 36L |
3 | Board Thickness | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm |
4 | Min.Hole Size | Laser 0.075mm | Laser 0.05mm |
Mechnical 0.15mm | Mechnical 0.15mm | ||
5 | Min Line Width/Space | 0.035mm/0.035mm | 0.030mm/0.030mm |
6 | Copper Thickness | 1/3oz-4oz | 1/3oz-6oz |
7 | Size Max Panel size | 700x610mm | 700x610mm |
8 | Registration Accuracy | +/-0.05mm | +/-0.05mm |
9 | Routing Accuracy | +/-0.075mm | +/-0.05mm |
10 | Min.BGA PAD | 0.15mm | 0.125mm |
11 | Max Aspect Ratio | 10:1 | 10:1 |
12 | Bow and Twist | 0.50% | 0.50% |
13 | Impedance Control Tolerance | +/-8% | +/-5% |
14 | Daily Output | 3,000m2 (Max capacity of equipment) | 4,000m2 (Max capacity of equipment) |
15 | Surface Finishing | ENEPING /ENIG /HASL /FINGER GOLD/IMMERSION TIN/SELECTIVE THICK GOLD | |
16 | Raw Material | FR-4/Normal Tg/High Tg/Low Dk/HF FR4/PTEE/PI |
PCBA Capability | ||||||
Material type | PCB | Components | ||||
Item | Dimension (Length, width,height. mm) | Material | Surface finish | Chip&IC | BGA Pitch | QFP Pitch |
Min | 50*40*0.38 | FR-4,CEM-1,CEM-3,Aluminium-based board,Rogers,ceramic plate,FPC | HASL, OSP, Immersion gold, Flash Gold Finger | 1005 | 0.3mm | 0.3mm |
Max | 600*400*4.2 |
Our SMT capabilities:
SMT Assembly: SMT provides a flexible high technology.
These solutions include:
7 high-speed placement machines,
7 automatic printers with fiducial alignment,
2 X-ray machines,
BGA maintenance machines,
ICT test machines
Our DIP function:
A-8 semi-assembly production line with four wave soldering machines
1 U-shaped automatic assembly line for box-type building products with test stations
High temperature / low temperature aging test furnace B-4 for products required for aging test
With time control and temperature control
All products are 100% inspected and tested during the DIP process
Haina lean Electronics Co.,Ltd is a competitive China customize pcba for medical breathing machine OEM manufacturer, supplier and vendor, you can get quick turn customize pcba for medical breathing machine production prototypes and samples from our factory.
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Electronic Board Assembly Process
1.Solder Paste stenciling---2.Surface Mount Technology (Pick and Place)---3.Reflow Soldering---4.Inspection and Quality Control---5.Through-Hole Component Insertion (DIP Process)---6.Final Inspection and Functional Test
1.Service value
Independent quotation system to quickly serve the market
2.PCB manufacturing
High-tech PCB and PCB assembly production line
3.Material purchasing
A team of experienced electronic component procurement engineers
4.SMT post soldering
Dust-free workshop, high-end SMT patch processing
Product Type | Qty | Normal lead time | Quick-turn lead time |
SMT+DIP | 1-50 | 1WD-2WD | 8H |
SMT+DIP | 51-200 | 2WD-3WD | 1.5WD |
SMT+DIP | 201-2000 | 3WD-4WD | 2WD |
SMT+DIP | ≥2001 | 4WD-5WD | 3WD |
PCBA(2-4Layer) | 1-50 | 2.5WD-3.5WD | 1WD |
PCBA(2-4Layer) | 51-2000 | 5WD-6WD | 2.5WD |
PCBA(2-4Layer) | ≥2001 | ≥7WD | 5WD |
PCBA(6-10Layer) | 1-50 | 3WD-4WD | 2.5WD |
PCBA(6-10Layer) | 51-2000 | 7WD-8WD | 6WD |
PCBA(10-HDILayer) | 1-50 | 7WD-9WD | 5WD |
PCBA(10-HDILayer) | 51-2000 | 9WD-11WD | 7WD |
1. We are the manufacturer/ factory; Welcome to visit us one day.
2. We have good quality control systems, including AOI, ISO 9001 etc. ;
3. All the material we use have the RoHS identify;
4. All the components we use are the New & Original;
5. One-stop service can be provided from PCB design, 1-36 layers PCB manufacturing, components sourcing, PCB Assembly, to Fully Product Assembly.
Our products are widely used in
1.communication equipment,
2.industrial control,
3.consumer electronics,
4.medical equipment,
5.aerospace,
6.light-emitting diode lighting,
7.automotive electronics etc
Workshop
1.PCB: Vacuum packaging with carton box
2.PCBA: ESD packaging with carton box
FAQ
1.What are needed for quotation?
PCB: Quantity, Gerber file and Technic requirements(material,surface finish treatment, copper thickness,board thickness ......)
PCBA: PCB information, BOM, (Testing documents...)
2. What file formats do you accept for production?
Gerber file: CAM350 RS274X
PCB file: Protel 99SE, P-CAD 2001 PCB
BOM: Excel (PDF,word,txt)
3.Are my files safe?
Your files are held in complete safety and security.We protect the intellectual property for our customers in the whole process.. All documents from customers are never shared with any third party.
4.MOQ?
There is no MOQ .We can flexibly handle small and mass production.
5.Shipping Cost ?
The shipping cost is determined by the destination ,weight ,packing size of the goods .We can provide shipping, air, land, express and other transportation services .
6.How to ensure high-quality production?
The process is strictly controlled under ISO 9001:2015 standards.
Most of our advanced equipment and tools are imported from abroad. Such as Flying Probe, X-ray Inspection, AOI (Automated Optical Inspector) and ICT (in-circuit testing).
We have a very professional QC team.
Q7.What are the services you can provide ?
One-stop contract manufacturing PCB Assembly; PCB Design & Layout; PCBA programming & functional testing; Electronic components purchasing service; Enclosure molding & final assembly with labels,instructions,enclosure, boxes etc.
Q8.Whether all PCBA s will be tested before delivery ?
Yes , we will test each piece of PCBA product under your testing methods ,to ensure quality and functionality .
Q9.Do you provide OEM service ?
Yes ,we offer PCB and PCBA OEM Service , we manufacture the PCB and PCBA products to your design and requirements .
Haina lean Electronics Co., Ltd is a one-stop EMS supplier integrating PCB design, PCB manufacturing, Component sourcing and PCB assembly.
Our company was established in May 1, 2006 in Beijing. And expansion was completed in June 2016. The company is specialized in electronic products supporting processing services, mainly to undertake circuit board design, layout production, components procurement, PCB plate making, circuit board welding assembly debugging and other OEM/ODM services.
Our first factory is located in Changping District, Beijing, the main radiation Haidian, Changping, Chaoyang three areas of Beijing. Since our company’s establishment, we have been adhering to creating high quality, high efficiency, low-cost business philosophy based on the circuit board processing industry for customers. Most of the key staff of the company are mature technical talents who have been engaged in the industry for more than 10 years, and have rich experience in the production of SMT and DIP, also has rich experience in production for high density & difficulty to package components such as BGA. We obtain a good reputation in the industry through the continuous efforts from all staff and high quality service . Our second branch plant is located in Langfang city, and mainly cover Fengtai and Daxing Yizhuang area. Our factory covers an area of 6000 square meters.
Our company pursues "inclusiveness, excellence, people-oriented". Constantly innovate, take technology as the core, regard quality as life, and wholeheartedly provide customers with high-quality and high-efficiency humanized services.We are willing to serve our customers with the principle of continuous honesty & trustworthiness, pragmatism and innovation.
At present, the main cooperation industries are automotive electronics, communications, audio and video, optoelectronics, robotics, hydroelectric power, medical care, aerospace, education, radio frequency, power supply, printer etc industries.