Prototype printed circuit board (PCB) assemblies are called surface-mount technology (SMT) PCB prototypes, PCBA prototype assembly, PCB sample assembly etc. The term prototype PCB Assembly refers to a fast prototype PCBA used to test the function of new electronic designs.
The prototype PCB assembly section of our manufacturing facility has a unique layout that allows for flexible use of both automated and manual parts-loading stations.
PCB Assembly Prototype is including producing surface-mount (SMT), through-hole (THT) and mixed-technology components and fine-pitch parts and ball grid arrays (BGAs) etc. for high-density FR-4 PCBs .
FACTORY CAPABILITIES | |||
No. | Items | 2019 | 2020 |
1 | HDI Capabilities | HDI ELIC (4+2+4) | HDI ELIC(5+2+5) |
2 | Max layer count | 32L | 36L |
3 | Board Thickness | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm |
4 | Min.Hole Size |
Laser 0.075mm Mechnical 0.15 |
Laser 0.05mm Mechnical 0.15 |
5 | Min Line Width/Space | 0.035mm/0.035 | 0.030mm/0.030mm |
6 | Copper Thickness | 1/3oz-4oz | 1/3oz-6oz |
7 | Size Max Panel size | 700x610mm | 700x610mm |
8 | Registration Accuracy | +/-0.05mm | +/-0.05mm |
9 | Routing Accuracy | +/-0.075mm | +/-0.05mm |
10 | Min.BGA PAD | 0.15mm | 0.125mm |
11 | Max Aspect Ratio | 10:1 | 10:1 |
12 | Bow and Twist | 0.50% | 0.50% |
13 | Impedance Control Tolerance | +/-8% | +/-5% |
14 | Daily output | 3,000m2 (Max capacity of equipment) | 4,000m2 (Max capacity of equipment) |
15 | Surface Finishing | HASL Lead Free /ENEPING /ENIG /HASL /FINGER GOLD/IMMERSION TIN/SELECTIVE THICK GOLD | |
16 | Raw Material | FR-4/Normal Tg/High Tg/Low Dk/HF FR4/PTEE/PI |
PCBA Capability | |||
Material Type | Item | Min | Max |
PCB | Dimension (length,width,height.mm) | 50*40*0.38 | 600*400*4.2 |
Material | FR-4,CEM-1,CEM-3,Aluminium-based board,Rogers,ceramic plate,FPC | ||
Surface finish | HASL,OSP,Immersion gold,Flash Gold Finger | ||
Components | Chip&IC | 1005 | 55mm |
BGA Pitch | 0.3mm | - | |
QFP Pitch | 0.3mm | - |
Product Type | Qty | Normal lead time | Quick-turn lead time |
SMT+DIP | 1-50 | 1WD-2WD | 8H |
SMT+DIP | 51-200 | 2WD-3WD | 1.5WD |
SMT+DIP | 201-2000 | 3WD-4WD | 2WD |
SMT+DIP | ≥2001 | 4WD-5WD | 3WD |
PCBA(2-4Layer) | 1-50 | 2.5WD-3.5WD | 1WD |
PCBA(2-4Layer) | 51-2000 | 5WD-6WD | 2.5WD |
PCBA(2-4Layer) | ≥2001 | ≥7WD | 5WD |
PCBA(6-10Layer) | 1-50 | 3WD-4WD | 2.5WD |
PCBA(6-10Layer) | 51-2000 | 7WD-8WD | 6WD |
PCBA(10-HDILayer) | 1-50 | 7WD-9WD | 5WD |
PCBA(10-HDILayer) | 51-2000 | 9WD-11WD | 7WD |
Our products are widely used in communication equipment, industrial control, consumer electronics, medical equipment, aerospace, light-emitting diode lighting, automotive electronics.
PCB: Vacuum packaging with carton box
PCBA: ESD packaging with carton box
1.What are needed for quotation?
PCB: Quantity, Gerber file and Technic requirements(material,surface finish treatment, copper thickness,board thickness ......)
PCBA: PCB information, BOM, (Testing documents...)
2. What file formats do you accept for production?
Gerber file: CAM350 RS274X
PCB file: Protel 99SE, P-CAD 2001 PCB
BOM: Excel (PDF,word,txt)
3.Are my files safe?
Your files are held in complete safety and security.We protect the intellectual property for our customers in the whole process.. All documents from customers are never shared with any third party.
4.MOQ?
There is no MOQ .We can flexibly handle small and mass production.
5.Shipping Cost ?
The shipping cost is determined by the destination ,weight ,packing size of the goods .We can provide shipping, air, land, express and other transportation services .
6.How to ensure high-quality production?
The process is strictly controlled under ISO 9001:2015 standards.
Most of our advanced equipment and tools are imported from abroad. Such as Flying Probe, X-ray Inspection, AOI (Automated Optical Inspector) and ICT (in-circuit testing).
We have a very professional QC team.
Q7.What are the services you can provide ?
One-stop contract manufacturing
A:PCB Assembly;
B:PCB Design & Layout
C:PCBA programming & functional testing;
D:Electronic components purchasing service;
E:Enclosure molding & final assembly with labels,instructions,enclosure, boxes.
Q8.Whether all PCBA s will be tested before delivery ?
Yes , we will test each piece of PCBA product under your testing methods ,to ensure quality and functionality .
Q9.Do you provide OEM service ?
Yes ,we offer PCB and PCBA OEM Service , we manufacture the PCB and PCBA products to your design and requirements .
Haina lean Electronics Co., Ltd is located in Changping District, Beijing, the main radiation Haidian, Changping, Chaoyang three areas of Beijing. Since our company’s establishment, we have been adhering to creating high quality, high efficiency, low-cost business philosophy based on the circuit board processing industry for customers. Most of the key staff of the company are mature technical talents who have been engaged in the industry for more than 10 years, and have rich experience in the production of SMT and DIP, also has rich experience in production for high density & difficulty to package components such as BGA. The factory covers an area of 4000 square meters. Since its establishment, we obtain a good reputation in the industry through the continuous efforts of all staff and high quality service . Our second branch plant is located in Langfang city, and mainly cover Fengtai and Daxing Yizhuang area.
At present, the main cooperation industries are automotive electronics, communications, audio and video, optoelectronics, robotics, hydroelectric power, medical care, aerospace, education, radio frequency, power supply, printer etc industries.